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350 kW SOLID OXIDE FUEL CELL CHP

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MODERN THERMAL DESIGN
On-Site Power + CHP

350 kW Solid Oxide Fuel Cell CHP

Reliable onsite power with high-value recovered heat

A high-temperature ceramic fuel cell converts natural gas electrochemically into continuous DC power. An inverter delivers grid-quality AC while MTD captures the exhaust heat for hot water, process heat or absorption cooling.

60% ELECTRIC EFFICIENCY
85% TOTAL CHP EFFICIENCY
System at a Glance

Clean, Quiet Baseload Power Without a Large Combustion Engine

2.8M kWh generated per year · 8,000 operating hours
3.4 cents Fuel cost per kWh · natural gas at $6/MMBtu
498,000 BTU/hr usable heat · about 27 tons absorption cooling
System Overview

Clean, Quiet Baseload Power with Useful Heat

A solid oxide fuel cell combines continuous onsite electricity generation with high-value thermal energy recovery.

MTD integrates SOFC power, heat recovery, absorption cooling, controls and microgrid integration into an onsite energy solution designed around the facility’s operating needs.

350 kW
Net Electric Output At full load
2.8M
Annual Generation kWh at 8,000 operating hours
498,000
Usable Heat BTU/hr
~27 Tons
Absorption Cooling Approximate cooling equivalent
The Process

How the SOFC Produces Power

Five integrated steps convert natural gas into electricity and useful recovered heat.

1

Condition

Clean and reform natural gas.

2

Ion Flow

Oxygen ions cross ceramic electrolyte.

3

Generate

Electrochemical reaction creates DC.

4

Deliver

Inverter supplies grid-quality AC.

5

Recover

Capture exhaust heat for useful loads.

Full-Load Performance

350 kW Energy Balance at Full Load

Illustrative full-load energy balance for the 350 kW SOFC CHP system.

350 kW SOFC CHP — Energy Balance

FUEL INPUT
1.99 MMBtu/hr
ELECTRIC OUTPUT
350 kW
USABLE HEAT
146 kWth
CHP EFFICIENCY
85%
Annual useful heat: about 3,980 MMBtu
Gross heat before recovery: about 796,000 BTU/hr
Illustrative Project Economics

ROI After Flat 30% Federal ITC

Long-term electrical savings modeled using the supplied assumptions.

Long-Term Electrical Savings

Illustrative savings model with 3% annual utility escalation, $6/MMBtu natural gas, and before O&M or replacement costs.

$10.73M 20-YEAR SAVINGS
$31.65M 40-YEAR SAVINGS

Installed Cost & Simple Payback

Installed cost @ $6,500/kW $2,275,000
30% federal ITC ($682,500)
Net capital after ITC $1,592,500
Year-1 savings before O&M $374,860
Simple payback after ITC 4.25 years
574%
Net ROI At 20 years
1,888%
Net ROI At 40 years
3%
Utility Escalation Annual modeled escalation
$6
Natural Gas Assumption Per MMBtu
Illustrative economics: Savings and ROI are modeled estimates, not guaranteed results. Figures are before O&M and replacement costs. Actual project economics depend on site load, utility tariffs, fuel costs, equipment performance, maintenance, operating hours and applicable tax treatment.
MTD Engineering & Integration

Engineered and Integrated by MTD

MTD combines onsite power generation with thermal recovery and facility-level integration.

01

SOFC Power

02

Heat Recovery

03

Absorption Cooling

04

Controls & Microgrid Integration

Model Details

Illustrative Assumptions & Tax Credit Notes

Key inputs and qualifications for the modeled performance and financial estimates.

Illustrative assumptions: 350 kW net electric output; 60% electric efficiency (LHV); 85% total CHP efficiency; 8,000 hours/year; $6/MMBtu natural gas; $0.15/kWh avoided energy; $12/kW-month avoided demand.

Fuel cost excludes delivery, taxes and demand charges.

30% ITC: IRC 48E(j)(2), added by Pub. L. 119-21, Sec. 70513(f)(2). Eligibility, basis, PFE and recapture rules apply; tax counsel review required.

All cost, output, savings, payback, ROI and service-life figures are illustrative planning estimates. Actual performance and economics depend on project-specific engineering, operating conditions, fuel supply, maintenance, utility rates, and applicable tax requirements.

EPC & Thermal Technology Development

315 North Madison St., Fortville, Indiana 46040

317-505-9200

bill@modernthermaldesign.com